Ratyoke’s custom lock picks are the most admired and desired lock picks this world has to offer and today we get the amazing insight on how Ratyoke himself crafts one of these masterpieces!
If you are not yet familiar with Ratyoke nor his work, be sure to check our interview with Ratyoke to learn more about him and his magnificent work.
In this step by step guide, Ratyoke will be crafting an Ebony and Holly short hook using Peterson 0.025" government steel blanks. This is amazing steel that is far easier to craft and shape than other commonly used materials.
Without further ado, here is Ratyoke’s guide to making your own extraordinary home brew lock picks.
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Step 1: I start with a block of wood, cut it down the middle and trace the template onto the wood. I have several templates from some of my designs and some I just freehand.
This is the slitting saw I use with my mini milling machine (in the background) to cut the slot for the pick blade.
Once the template is drawn, I rough it out on the band saw and sand it to the template lines with a belt sander.
Step 2: Now it's time to add ornamental Holly to the rear and front of the handle. Here you can see me cutting away the Ebony and fitting Holly to the handle.
Step 3: Next I will epoxy the Holly to the Ebony and using the template again, I will cut it back to the correct shape.
Step 4: Now it's time to fit the steal into the wood and drill the holes for the pins.
Step 5: The wood profile is complete. Now I need to roughly ground the steel to shape on a bench grinder.
Step 6: Next I will hand file the pick steel to the proper shape using locking pliers to hold the pick.
Step 7: I then use a polishing motor to polish the steel. I use 1,500 grit, 4,000 grit and finish it off using a final polishing compound (theblue one).
Below are the sanding sticks I use before polishing. 1,000 grit and 2.000 grit. Yes, I go from 2000 grit paper to 1500 grit compound. The 2000 grit is still a "sanded" looking finish, while the 1500 grit compound leaves a dull polished look.
Step 8: Now I am ready to epoxy the pick blades into the handles. The wire for the pins is sterling silver. After the epoxy is on and everything is in place I clamp them and leave them for the epoxy to cure. I give it about 24 hours.
Step 9: Now that the pick blades are secure it is time to shape the handles to their final form using a belt sander and sanding sponges.
Step 10: To finish off the polishing I go through finer and finer grits to put an extra smooth polish on the handle.
Step 11: Finally the handles are fully sanded, it is not time to apply teak oil to the wood give them a smooth gloss. After the teak oil has dried i will give them about 2 coats of wax.